The Challenge:
A robot integrator approached us, seeking a reliable and efficient vacuum gripping system to pick and place metal fence posts and rails. The application required precise handling on narrow and vertical metal surfaces, adding complexity to the operation. Our customer needed a solution that could also handle narrow corflute spacers and withstand high-speed movements to meet stringent throughput targets.
Key Requirements:
- Picking on extremely narrow metal surfaces.
- Gripping vertical metal surfaces effectively.
- Handling narrow corflute spacer materials.
- Maintaining grip under high-acceleration and high-speed movements.
Our Approach:
Our Vacuum Automation Specialist, Edwin Verhoeff, gathered critical data and samples from the client to begin testing. The gripping surfaces were particularly challenging due to their narrowness and vertical orientation. After initial trials, we identified the need for a versatile and robust vacuum gripping solution.
Solution:
We collaborated closely with the client, refining the selection of vacuum components to ensure the system met their unique requirements. The chosen components included:
- PIAB Duraflex ‘OF’ Oval and ‘FCF’ Round Vacuum Cups: Ideal for gripping narrow, vertical surfaces.
- PIAB Vacuplus Vacuum Ejectors: To provide the necessary suction power for high-speed applications.
- PIAB LC Level Compensators and Mounting Brackets: Ensuring consistent grip despite surface variations.
The Outcome:
The robot integrator successfully implemented the system, which delivered reliable and efficient handling of metal fencing posts and rails. With this solution, they met their throughput requirements, enhancing productivity and minimizing downtime.
Looking for a Solution? Are you facing challenges in picking and placing difficult products for your robotic or packaging applications? Partner with us and PIAB, the industry leader in vacuum automation solutions. With the most extensive range of vacuum products, we can tailor a solution to your needs.
Contact Pneumatic Products today to discuss your project and find out how we can help optimize your automation process.